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Services available for G90 Galvanized Steel

Bending

Freshly bent metal and plastic parts, straight from the machine to you.

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Hardware Insertion

Select from our catalog of PEM press-fit hardware to add nuts, studs, and standoffs.

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Powder Coating

Give your laser cut parts a bold, long-lasting finish and protective layer in one of 7 colors.

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Tapping

Quickly and easily add threading to allow for the addition of hardware to your parts.

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Material Details

.036″ G90 Steel

G90 .036" General Details INCH MM
Advertised Thickness 0.036" 0.914 mm
Gauge 20 20
Thickness tolerance positive 0.005" 0.127 mm
Thickness tolerance negative 0.005" 0.127 mm
Mill finish Cold rolled, hot dipped galvanized Cold rolled, hot dipped galvanized
Sourced from USA USA
Laser Cutting Specifications INCH MM
Cutting process Fiber laser Fiber laser
Cut tolerance +/- 0.005" 0.127 mm
Flatness tolerance before cutting +/-0.030 per foot +/-0.030 per foot
Min part size .25″ x .375″ 6.35 mm x 9.525 mm
Min hole size 0.020" 0.508 mm
Min bridge size 0.020" 0.508 mm
Min bridge size .063″ 1.6 mm
Min hole to edge size 0.020" 0.508 mm
Tab and slot tolerance .010" 0.254 mm
Bending Specifications INCH MM
Min Bend Part Size .375" x 1.5" 9.525 mm x 38.1 mm
Max Bending Flat Part Size 44" x 30" 1117.6 mm x 762 mm
Max Bend Length 44" 1117.6 mm
Min Flange Length (Before Bend/Flat Pattern) 90° or less (obtuse) 0.255" 6.477 mm
Min Flange Length (After Bend) 90° or less (obtuse) 0.298" 7.569 mm
Minimum Length Center of bend line 91-130* (Acute) 0.344" 8.738 mm
Die Width 0.472" 11.989 mm
Effective Bend Radius @ 90° 0.045" 1.143 mm
Max Bend Angle 130° 130°
Bend angle tolerance (bend length up to 24″) +/- 1 degree +/- 1 degree
Bend angle tolerance (bend length over 24″) +/- 2 degrees +/- 2 degrees
Bend Deduction @ 90° 0.073" 1.854 mm
K Factor 0.38 0.38
Bend Relief Depth 0.101" 2.565 mm
Minimum Joggle. Bend Line to Bend Line @90° Max Flange 0.295" 7.493 mm
Maximum Joggle. Bend Line to Bend Line @90° Max Flange 3.750" 95.25 mm
Powder Coating Specifications INCH MM
Min Powder Coating Part Size 1" x 3" 25.4 mm x 76.2 mm
Max Powder Coating Part Size 23" x 23" 584.2 mm x 584.2 mm
G90 Properties INCH MM
Material Composition Carbon/0.03, Manganese/0.17, Phosphorus/0.011, Sulfur/0.002, Silicon/0.03, Copper/0.12, Tin/0.006, Nickel/0.04, Chromium/0.05, Molybdenum/0.01, Aluminum/0.043, Nitrogen/0.0063, Vanadium/<0.001, Niobium/<0.001, Titanium/0.001, Boron/<0.0001, Calcium/0.0016 Carbon/0.03, Manganese/0.17, Phosphorus/0.011, Sulfur/0.002, Silicon/0.03, Copper/0.12, Tin/0.006, Nickel/0.04, Chromium/0.05, Molybdenum/0.01, Aluminum/0.043, Nitrogen/0.0063, Vanadium/<0.001, Niobium/<0.001, Titanium/0.001, Boron/<0.0001, Calcium/0.0016
Density 490 lb/ft^3 490 lb/ft^3
Heat treatments process N/A N/A
ASTM ASTM A653 G90 CS TYPE A ASTM A653 G90 CS TYPE A
Tensile Strength (Ultimate) 58-65 ksi 58-65 ksi
Tensile Strength (Yield) 46 ksi 46 ksi
Shear Strength 34 ksi 34 ksi
Shear Modulus 11.5 ksi 11.5 ksi
Fatigue Strength 32 ksi 32 ksi
Brinell Hardness 120-180 120-180
Elongation at Break 20% 20%
Elastic Modulus 29000 ksi 29000 ksi
Poisson’s Ratio 0.3 0.3
Thermal Conductivity 8 BTU/h-ft °F 8 BTU/h-ft °F
Melting Point 2500-2800 °F 2500-2800 °F
Magnetic Yes Yes
Does it Rust Yes Yes

.048″ G90 Steel

G90 .048" General Details INCH MM
Advertised Thickness 0.048" 1.219 mm
Gauge 18 18
Thickness tolerance positive 0.005" 0.127 mm
Thickness tolerance negative 0.005" 0.127 mm
Mill Finish Cold rolled, hot dipped galvanized Cold rolled, hot dipped galvanized
Top/Bottom Finish Identical both sides Identical both sides
Sourced from USA USA
Laser Cutting Specifications INCH MM
Cutting process Fiber laser Fiber laser
Cut tolerance +/- 0.005" 0.127 mm
Flatness tolerance before cutting +/-0.030 per foot +/-0.030 per foot
Min part size 0.25" x 0.375" 6.35 mm x 9.525 mm
Min hole size 0.018" 0.457 mm
Min bridge size 0.024" 0.61 mm
Min hole to edge size 0.020" 0.508 mm
Tab and slot tolerance .010" 0.254 mm
Bending Specifications INCH MM
Min Bend Part Size 0.375" x 1.5" 9.525 mm x 38.1 mm
Max Bending Flat Part Size 44" x 30" 1117.6 mm x 762 mm
Max Bend Length 44" 1117.6 mm
Min Flange Length (Before Bend/Flat Pattern) 90° or less (obtuse) 0.255" 6.477 mm
Min Flange Length (After Bend) 90° or less (obtuse) 0.298" 7.569 mm
Minimum Length Center of bend line 91-130° (Acute) 0.344" 8.738 mm
Die Width 0.472" 11.989 mm
Effective Bend Radius @ 90° 0.045" 1.143 mm
Max Bend Angle 130° 130°
Bend angle tolerance (bend length up to 24″) +/- 1 degree +/- 1 degree
Bend angle tolerance (bend length over 24″) +/- 2 degrees +/- 2 degrees
Bend Deduction @ 90° 0.086" 2.184 mm
K Factor 0.38 0.38
Bend Relief Depth 0.113" 2.87 mm
Minimum Joggle. Bend Line to Bend Line @90° Max Flange 0.308" 7.823 mm
Maximum Joggle. Bend Line to Bend Line @90° Max Flange 3.750" 95.25 mm
Hardware Specifications INCH MM
Hardware Min Part Size 1" x 1.5" 25.4 mm x 38.1 mm
Hardware Max Part Size 36" x 46" 914.4 mm x 1168.4 mm
Minimum distance from center of bend to center of hardware insertion hole (measured from flat pattern) 0.425" 10.795 mm
Max 4 sided box flange height (hardware) 3" 76.2 mm
Hardware specific specifications Please view our Hardware Catalog Please view our Hardware Catalog
Powder Coating Specifications INCH MM
Min powder coating part size 1" x 3" 25.4 mm x 76.2 mm
Max powder coating part size 23" x 23" 584.2 mm x 584.2 mm
G90 Properties INCH MM
Material Composition Carbon/0.03, Manganese/0.17, Phosphorus/0.011, Sulfur/0.002, Silicon/0.03, Copper/0.12, Tin/0.006, Nickel/0.04, Chromium/0.05, Molybdenum/0.01, Aluminum/0.043, Nitrogen/0.0063, Vanadium/<0.001, Niobium/<0.001, Titanium/0.001, Boron/<0.0001, Calcium/0.0016 Carbon/0.03, Manganese/0.17, Phosphorus/0.011, Sulfur/0.002, Silicon/0.03, Copper/0.12, Tin/0.006, Nickel/0.04, Chromium/0.05, Molybdenum/0.01, Aluminum/0.043, Nitrogen/0.0063, Vanadium/<0.001, Niobium/<0.001, Titanium/0.001, Boron/<0.0001, Calcium/0.0016
Density 490 lb/ft^3 490 lb/ft^3
Heat treatments process N/A N/A
ASTM ASTM A653 G90 CS TYPE A ASTM A653 G90 CS TYPE A
Tensile Strength (Ultimate) 58-65 ksi 58-65 ksi
Tensile Strength (Yield) 46 ksi 46 ksi
Shear Strength 34 ksi 34 ksi
Shear Modulus 11.5 ksi 11.5 ksi
Fatigue Strength 32 ksi 32 ksi
Brinell Hardness 120-180 120-180
Elongation at Break 20% 20%
Elastic Modulus 29000 ksi 29000 ksi
Poisson’s Ratio 0.3 0.3
Thermal Conductivity 8 BTU/h-ft °F 8 BTU/h-ft °F
Melting Point 2500-2800°F 2500-2800°F
Magnetic Yes Yes
Does it Rust Yes Yes

.059″ G90 Steel

G90 .059" General Details INCH MM
Advertised Thickness 0.059" 1.4986 mm
Gauge 16 16
Thickness tolerance positive 0.006" 0.1524 mm
Thickness tolerance negative 0.004" 0.1016 mm
Mill finish Cold rolled, hot dipped galvanized Cold rolled, hot dipped galvanized
Top/Bottom Finish Identical both sides Identical both sides
Sourced from USA USA
Laser Cutting Specifications INCH MM
Cutting process Fiber laser Fiber laser
Cut tolerance +/- 0.005" 0.127 mm
Flatness tolerance before cutting +/-0.030 per foot +/-0.030 per foot
Min part size .25" x .375" 635 X 9525 mm
Min hole size 0.022" 0.5588 mm
Min bridge size 0.030" 0.762 mm
Min hole to edge size 0.020" 0.508 mm
Tab and slot tolerance 0.010" 0.254 mm
Bending Specifications INCH MM
Min Bend Part Size .375" x 1.5" 9.525 X 38.1 mm
Max Bending Flat Part Size 44" x 30" 1117.6 X 762 mm
Max Bend Length 44" 1117.6 mm
Min Flange Length (Before Bend/Flat Pattern) 90° or less (obtuse) 0.255" 6.477 mm
Min Flange Length (After Bend) 90° or less (obtuse) 0.311" 7.8994 mm
Minimum Length Center of bend line 91-130* (Acute) .344" 8.7376 mm
Die Width 0.472" 11.9888 mm
Effective Bend Radius @ 90° 0.063" 1.6002 mm
Max Bend Angle 130° 130°
Bend angle tolerance (bend length up to 24″) +/- 1 degree +/- 1 degree
Bend angle tolerance (bend length over 24″) +/- 2 degrees +/- 2 degrees
Bend Deduction @ 90° 0.112" 2.8448 mm
K Factor 0.36 9.144 mm
Bend Relief Depth 0.142" 3.6068 mm
Minimum Joggle. Bend Line to Bend Line @90° Max Flange 0.320" 8.128 mm
Maximum Joggle. Bend Line to Bend Line @90° Max Flange 3.750" 95.25 mm
Hardware Specifications INCH MM
Hardware Min Part Size 1" x 1.5" 25.4 X 38.1 mm
Hardware Max Part Size 36" x 46" 914.4 X 1168.4 mm
Minimum distance from center of bend to center of hardware insertion hole (measured from flat pattern) 0.441" 11.2014 mm
Max 4 sided box flange height (hardware) 3" 76.2 mm
Hardware specific specifications Please view our Hardware Catalog Please view our Hardware Catalog
Powder Coating Specifications INCH MM
Min powder coating part size 1" x 3" 25.4 X 76.2 mm
Max powder coating part size 23" x 23" 584.2 X 584.2 mm
Tapping Specifications INCH MM
Largest Tap M3 x 0.5 M3 x 0.5
Smallest Tap M2 x 0.4 M2 x 0.4
Min Flat Part Size Tapping 0.949" x 1.5" 24.1046 X 38.1 mm
Max Flat Part Size Tapping 36" x 46" 914.4 X 1168.4 mm
Tapping Min Hole to Edge 0.030" 0.762 mm
Tapping Min Hole Center to Material Edge Tap hole size/2 +0.030" Tap hole size/2 +0.030"
G90 Properties INCH MM
Material Composition Carbon/0.03, Manganese/0.17, Phosphorus/0.011, Sulfur/0.002, Silicon/0.03, Copper/0.12, Tin/0.006, Nickel/0.04, Chromium/0.05, Molybdenum/0.01, Aluminum/0.043, Nitrogen/0.0063, Vanadium/<0.001, Niobium/<0.001, Titanium/0.001, Boron/<0.0001, Calcium/0.0016 Carbon/0.03, Manganese/0.17, Phosphorus/0.011, Sulfur/0.002, Silicon/0.03, Copper/0.12, Tin/0.006, Nickel/0.04, Chromium/0.05, Molybdenum/0.01, Aluminum/0.043, Nitrogen/0.0063, Vanadium/<0.001, Niobium/<0.001, Titanium/0.001, Boron/<0.0001, Calcium/0.0016
Density 490 lb/ft³ 490 lb/ft³
Heat treatments process N/A N/A
ASTM ASTM A653 G90 CS TYPE A ASTM A653 G90 CS TYPE A
Tensile Strength (Ultimate) 58-65 ksi 58-65 ksi
Tensile Strength (Yield) 46 ksi 46 ksi
Shear Strength 34 ksi 34 ksi
Shear Modulus 11000 ksi 11000 ksi
Fatigue Strength 32 ksi 32 ksi
Brinell Hardness 120-180 120-180
Elongation at Break 20% 20%
Elastic Modulus 29000 ksi 29000 ksi
Poisson’s Ratio 0.3 0.3
Thermal Conductivity 36 BTU/h-ft °F 36 BTU/h-ft °F
Melting Point 2500-2800 °F 2500-2800 °F
Magnetic Yes Yes
Does it Rust Yes Yes

Additional Charts and Guidelines

Min/Max Part Sizes

Processing Min/Max Part Sizes

Part Density Guidelines

Nesting Guidelines

Design Guidelines

Bending Deformation Guidelines

Hardware Catalog

Drill Size Reference Chart

Bending Calculator

3D file Guidelines
Frequently Asked Questions
What are the standard production times?

Your estimated shipping date is dynamically calculated in your shopping cart as you add parts and services. Generally, production times for standard orders, excluding additional services such as bending or finishing, range from 2-4 business days prior to shipping.

The cut tolerance varies by material and is influenced by both the cutting processused and the material's thickness. For detailed tolerance information for each material,please visit our Materials Library. Select the material you are interested in, navigate to the Material Details section, choose your desired thickness, and review the specific tolerance data provided.

Discounts based on quantity are automatically calculated during the quoting process. As you add parts to your cart, you'll notice discounts of 20% or more when you order two or more identical parts in most materials. For even more substantial savings, consider signing up for our mailing list to receive notifications about exclusive, limited-time offers!

At our facility, we accept orders ranging from a single piece . With no minimum order requirement, you can request precisely the number of parts your project requires.

If you're unable to select a material for your part, it's often due to the part size being either too large or too small for the available materials. Please verify that your design file is set up at a 1:1 scale and is in either inches or millimeters. After uploading your file, also ensure that the correct unit of measurement is selected to match your design specifications.

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