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Min/Max Part Sizes for Anodizing

Anodizing Guidelines
Material Thickness Min Flat Part Size Max Flat Part Size
5052 Aluminum .040″ N/A N/A
.063″ 1″ x 3″ 23″ x 23″
.080″ 1″ x 3″ 23″ x 23″
.090″ 1″ x 3″ 23″ x 23″
.100″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
6061 Aluminum .040″ N/A N/A
.063″ 1″ x 3″ 23″ x 23″
.080″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
7075 Aluminum .125″ 1″ x 3″ 23″ x 23″
.190″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″

Min/Max Part Sizes for Bending

View Sheet Metal & Plastic Bend Reliff Guidelines
Material Thickness Min Flat Part Size Max Flat Part Size Effective Bend Radius @ 90° Max Bend Length Min Flange Length (Before Bend/Flat Pattern) Min Flange Length (After Bend) 90° or less (obtuse)
2024 T3 Aluminum .025″ .375″ x 1.5″ 30″ x 44″ .070″ 44″ .255″ .282″
4130 Chromoly .050″ .375″ x 1.5″ 30″ x 44″ .050″ 44″ .255″ .302″
.063″ .375″ x 1.5″ 30″ x 44″ .050″ 44″ .255″ .308″
.125″ .375″ x 1.5″ 30″ x 44″ .090″ 30″ .620″ .723″
.190″ .375″ x 1.5″ 30″ x 44″ .125″ 18″ .620″ .782″
.250″ .375″ x 2.5″ 30″ x 44″ .170″ 16″ 1.150″ 1.367″
5052 Aluminum .040″ .375″ x 1.5″ 30″ x 44″ .024″ 44″ .255″ .286″
.063″ .375″ x 1.5″ 30″ x 44″ .035″ 44″ .255″ .303″
.080″ .375″ x 1.5″ 30″ x 44″ .050″ 44″ .255″ .313″
.090″ .375″ x 1.5″ 30″ x 44″ .032″ 44″ .255″ .326″
.100″ .375″ x 2.5″ 30″ x 44″ .125″ 44″ .368″ .463″
.125″ .375″ x 1.5″ 30″ x 44″ .125″ 44″ .368″ .476″
.187″ .375″ x 1.5″ 30″ x 44″ .250″ 44″ .620″ .798″
.250″ .375″ x 1.5″ 30″ x 44″ .250″ 44″ .620″ .798″
.375″ N/A N/A N/A N/A N/A N/A
.500″ N/A N/A N/A N/A N/A N/A
Brass .040″ .375″ x 1.5″ 30″ x 44″ .040″ 44″ .255″ .294″
.063″ .375″ x 1.5″ 30″ x 44″ .040″ 44″ .255″ .308″
.125″ .375″ x 1.5″ 30″ x 44″ .060″ 33″ .368″ .471″
.187″ .375″ x 1.5″ 30″ x 44″ .095″ 18″ .620″ .782″
.250″ .375″ x 1.5″ 30″ x 44″ .130″ 25″ 1.150″ 1.362″

Min/Max Part and Countersink Sizes

View Countersinking Guidelines
Material Thickness Min Flat Part Size Max Flat Part Size Min Minor Max Major
5052 Aluminum .040″ N/A N/A N/A N/A
.063″ N/A N/A N/A N/A
.080″ N/A N/A N/A N/A
.090″ N/A N/A N/A N/A
.100″ N/A N/A N/A N/A
.125″ 1″ x 4″ 14″ x 46″ .099″ .427″
.187″ 1″ x 4″ 14″ x 46″ .099″ .531″
.250″ 1″ x 4″ 14″ x 46″ .099″ .656″
.375″ 1″ x 4″ 14″ x 46″ .130″ .656″
.500″ 1″ x 4″ 14″ x 46″ .193″ .656″
6061 Aluminum .040″ N/A N/A N/A N/A
.063″ N/A N/A N/A N/A
.080″ N/A N/A N/A N/A
.125″ 1″ x 4″ 14″ x 46″ .099″ .427″
.250″ 1″ x 4″ 14″ x 46″ .099″ .531″
.375″ 1″ x 4″ 14″ x 46″ .130″ .656″
.500″ 1″ x 4″ 14″ x 46″ .193″ .656″
7075 Aluminum .125″ 1″ x 4″ 14″ x 46″ .130″ .472″
.190″ 1″ x 4″ 14″ x 46″ .099″ .531″
.250″ 1″ x 4″ 14″ x 46″ .099″ .656″

Min/Max Part Sizes for Deburring

Material Thickness Min Flat Part Size Max Flat Part Size
5052 Aluminum .040″ N/A N/A
.063″ 1″ x 5″ 24″ x 46″
.080″ 1″ x 5″ 24″ x 46″
.090″ 1″ x 5″ 24″ x 46″
.100″ 1″ x 5″ 24″ x 46″
.125″ 1″ x 3″ 24″ x 46″
.187″ 1″ x 3″ 24″ x 46″
.250″ 1″ x 3″ 24″ x 46″
.375″ 1″ x 3″ 24″ x 46″
.500″ 1″ x 3″ 24″ x 46″
6061 Aluminum .040″ N/A N/A
.063″ 1″ x 5″ 24″ x 46″
.080″ 1″ x 5″ 24″ x 46″
.125″ 1″ x 3″ 24″ x 46″
.250″ 1″ x 3″ 24″ x 46″
.375″ 1″ x 3″ 24″ x 46″
.500″ 1″ x 3″ 24″ x 46″
7075 Aluminum .125″ 1″ x 3″ 24″ x 46″
.190″ 1″ x 3″ 24″ x 46″
.250″ 1″ x 3″ 24″ x 46″

Min/Max Part and Hardware Sizes

To learn how to set up your files for hardware, view our View Countersinking Guidelines

For part-specific hardware specifications, view our Hardware Catalog.

Material Thickness Min Flat Part Size Max Flat Part Size Minimum distance from center of bend to center of hole (measured from flat pattern) Max 4 sided box flange height
5052 Aluminum .040″ 1″ x 1.5″ 36 x 46″ .408″ 3″
.063″ 1″ x 1.5″ 36 x 46″ .425″ 3″
.080″ 1″ x 1.5″ 36 x 46″ .443″ 3″
.090″ 1″ x 1.5″ 36 x 46″ .426″ 3″
.100″ 1″ x 1.5″ 36 x 46″ .505″ 3″
.125″ 1″ x 1.5″ 36 x 46″ .517″ 3″
.187″ 1″ x 1.5″ 36 x 46″ .634″ 3″
.250″ 1″ x 1.5″ 36 x 46″ .654″ 3″
.375″ 1″ x 1.5″ 36 x 46″ N/A N/A
.500″ 1″ x 1.5″ 36 x 46″ N/A N/A
6061 Aluminum .040″ 1″ x 1.5″ 36 x 46″ N/A N/A
.063″ 1″ x 1.5″ 36 x 46″ N/A N/A
.080″ 1″ x 1.5″ 36 x 46″ N/A N/A
.125″ 1″ x 1.5″ 36 x 46″ N/A N/A
.250″ 1″ x 1.5″ 36 x 46″ N/A N/A
.375″ 1″ x 1.5″ 36 x 46″ N/A N/A
.500″ 1″ x 1.5″ 36 x 46″ N/A N/A
7075 Aluminum .125″ 1″ x 1.5″ 36 x 46″ N/A N/A
.190″ 1″ x 1.5″ 36 x 46″ N/A N/A
.250″ 1″ x 1.5″ 36 x 46″ N/A N/A

Min/Max Part Sizes for Plating

View Platting Guidelines
Material Thickness Min Flat Part Size Max Flat Part Size
4130 Chromoly .050″ 1″ x 3″ 23″ x 23″
.063″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.190″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
Copper .040″ 1″ x 3″ 23″ x 23″
.063″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
Mild Steel .30″ 1″ x 3″ 23″ x 23″
.048″ 1″ x 3″ 23″ x 23″
.059″ 1″ x 3″ 23″ x 23″
.074″ 1″ x 3″ 23″ x 23″
.104″ 1″ x 3″ 23″ x 23″
.119″ 1″ x 3″ 23″ x 23″
.135″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″

Min/Max Part Sizes for Powder Coating

Material Thickness Min Flat Part Size Max Flat Part Size
4130 Chromoly .050″ 1″ x 3″ 23″ x 23″
.063″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.190″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
5052 Aluminum .040″ N/A N/A
.063″ 1″ x 3″ 23″ x 23″
.080″ 1″ x 3″ 23″ x 23″
.090″ 1″ x 3″ 23″ x 23″
.100″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
6061 Aluminum .040″ N/A N/A
.063″ 1″ x 3″ 23″ x 23″
.080″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
7075 Aluminum .125″ 1″ x 3″ 23″ x 23″
.190″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
G90 Steel .030″ 1″ x 3″ 23″ x 23″
.036″ 1″ x 3″ 23″ x 23″
.048″ 1″ x 3″ 23″ x 23″
.059″ 1″ x 3″ 23″ x 23″
.074″ 1″ x 3″ 23″ x 23″
Mild Steel .030″ N/A N/A
.048″ 1″ x 3″ 23″ x 23″
.059″ 1″ x 3″ 23″ x 23″
.074″ 1″ x 3″ 23″ x 23″
.104″ 1″ x 3″ 23″ x 23″
.119″ 1″ x 3″ 23″ x 23″
.135″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
304 Stainless Steel .030″ N/A N/A
.048″ 1″ x 3″ 23″ x 23″
.060″ 1″ x 3″ 23″ x 23″
.074″ 1″ x 3″ 23″ x 23″
.100″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″
.375″ 1″ x 3″ 23″ x 23″
.500″ 1″ x 3″ 23″ x 23″
316 Stainless Steel .060″ 1″ x 3″ 23″ x 23″
.125″ 1″ x 3″ 23″ x 23″
.187″ 1″ x 3″ 23″ x 23″
.250″ 1″ x 3″ 23″ x 23″

Min/Max Part and Tap Sizes

View Tapping Guidelines
Material Thickness Min Flat Part Size Max Flat Part Size Smallest Inch Units Tap Smallest Metric Tap Largest Inch Units Tap Largest Metric Tap
5052 Aluminum .040″ N/A N/A N/A N/A N/A N/A
.063″ 1″ x 1.5″ 36″ x 46″ 4-40 M2 x 0.4 10/32 M4 x 0.7
.080″ 1″ x 1.5″ 36″ x 46″ 4-40 M2 x 0.4 1/4-28 M6 x 1.0
.090″ 1″ x 1.5″ 36″ x 46″ 4-40 M2 x 0.4 1/4-28 M6 x 1.0
.100″ 1″ x 1.5″ 36″ x 46″ 4-40 M2 x 0.4 1/4-28 M6 x 1.0
.125″ 1″ x 1.5″ 36″ x 46″ 4-40 M2 x 0.4 1/4-28 M10 x 1.5
.187″ 1″ x 1.5″ 36″ x 46″ 4-40 M3 x 0.5 1/2-20 M10 x 1.5
.250″ 1″ x 1.5″ 36″ x 46″ 4-40 M3 x 0.5 1/2-20 M10 x 1.5
.375″ 1″ x 1.5″ 36″ x 46″ 8-32 M5 x 0.8 1/2-20 M10 x 1.5
.500″ 1″ x 1.5″ 36″ x 46″ 10-32 M5 x 0.8 1/2-20 M10 x 1.5
6061 Aluminum .040″ N/A N/A N/A N/A N/A N/A
.063″ 1″ x 1.5″ 36″ x 46″ 4-40 M2 x 0.4 10/32 M6 x 1.0
.080″ 1″ x 1.5″ 36″ x 46″ 4-40 M2 x 0.4 10/32 M10 x 1.5
.125″ 1″ x 1.5″ 36″ x 46″ 4-40 M2 x 0.4 1/2-20 M10 x 1.5
.250″ 1″ x 1.5″ 36″ x 46″ 4-40 M3 x 0.5 1/2-20 M10 x 1.5
.375″ 1″ x 1.5″ 36″ x 46″ 8-32 M5 x 0.8 1/2-20 M10 x 1.5
.500″ 1″ x 1.5″ 36″ x 46″ 8-32 M5 x 0.8 1/2-20 M10 x 1.5
7075 Aluminum .125″ 1″ x 1.5″ 36″ x 46″ 4-40 M2 x 0.4 3/8-24 M10 x 1.5
.190″ 1″ x 1.5″ 36″ x 46″ 4-40 M3 x 0.5 1/2-20 M10 x 1.5
.250″ 1″ x 1.5″ 36″ x 46″ 4-40 M3 x 0.5 1/2-20 M10 x 1.5
ABS .125″ 1″ x 1.5″ 36″ x 46″ 8-32 M2 x 0.4 3/8-24 M10 x 1.5
.187″ 1″ x 1.5″ 36″ x 46″ 8-32 M4 x 0.7 1/2-20 M10 x 1.5
.234″ 1″ x 1.5″ 36″ x 46″ 8-32 M4 x 0.7 1/2-20 M10 x 1.5

Min/Max Part and Tumble Sizes

View Tumbling Guidelines
Material Thickness Min Flat Part Size Max Flat Part Size
5052 Aluminum .040″ N/A N/A
.063″ N/A N/A
.080″ N/A N/A
.090″ N/A N/A
.100″ N/A N/A
.125″ 0.5″ x 1.5″ 4″ x 7″
.187″ 0.5″ x 1.5″ 4″ x 7″
.250″ 0.5″ x 1.5″ 4″ x 7″
.375″ 0.5″ x 1.5″ 4″ x 7″
.500″ 0.5″ x 1.5″ 4″ x 7″
6061 Aluminum .040″ N/A N/A
.063″ N/A N/A
.080″ N/A N/A
.125″ 0.5″ x 1.5″ 4″ x 7″
.250″ 0.5″ x 1.5″ 4″ x 7″
.375″ 0.5″ x 1.5″ 4″ x 7″
.500″ 0.5″ x 1.5″ 4″ x 7″
7075 Aluminum .125″ 0.5″ x 1.5″ 4″ x 7″
.190″ 0.5″ x 1.5″ 4″ x 7″
.250″ 0.5″ x 1.5″ 4″ x 7″
AR400 .125″ 0.5″ x 1.5″ 4″ x 7″
AR500 .119″ 0.5″ x 1.5″ 4″ x 7″
.187″ 0.5″ x 1.5″ 4″ x 7″
.250″ 0.5″ x 1.5″ 4″ x 7″
.375″ 0.5″ x 1.5″ 4″ x 7″
.500″ 0.5″ x 1.5″ 4″ x 7″
1075 Blue Temper Spring Steel .015″ 0.5″ x 1.5″ 4″ x 7″

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